Learn more about the detailed production processes of corrugated boxes, single-layer paper color boxes, and cardboard boxes. Understand the lead time required for each stage in order to make your next packaging project easier. Unlock insights into paper packaging production at Klong Packaging!
Are you struggling with delays and unnecessary losses in your packaging projects? Looking for answers on production processes and lead times? Look no further than Klong Packaging, a trusted thirty-year packaging manufacturer.
In this blog post, we provide a comprehensive guide to the production process and lead times for three main box types: corrugated color boxes, paperboard color boxes, and rigid boxes. We make it easier for you to plan your packaging projects and deliver your products on time.
Let’s start with corrugated boxes.
Please see the chart for the production procedure:
The most widely used packaging. Foldable, low-cost, and durable, these boxes have their own production process:
- Designing the packaging takes 21-26 days.
- If you provide materials, Die-lines, and files, samples can be sent within 6-8 days from notification.
- After sample confirmation, mass production takes 14-23 days. (please contact us for the accurate delivery time)
| No. | Matters of Work(pre-mass production) | Days in demand | Note |
| 1 | Receiving products and accessories from clients, communicating about packaging solutions | 2 days | Confirming the general plan first |
| 2 | Klong Packaging begins work on first-version structural samples | 4-7 days | Depends on the complexity of the requirements |
| 3 | If it’s required, then arrange for a drop test | 2 days | Ignore if not required |
| 4 | Guest confirms the first sample of blank structure. | 7 days | This timeline is determined of the demand side |
| 5 | If smooth, provide our Die-line to the customer to set the artwork and arrange samples for approval | 6-8 days | Depends on the difficulty of the process procedure and the type of sample (digital or mass production samples) |
After samples are confirmed and orders are received, the timelines for mass production are as follows.
| No. | Matters of Work(mass production) | Days in demand | Note |
| 1 | Raw material preparation-purchasing and cutting | 2-3 days | |
| 2 | Arranging printing process on presses | 2-3 days | |
| 3 | Arranging the surface varnish treatment | 2-3 days | For more options, 2~3 more days are available. |
| 4 | Corrugated paper laminating | 2-3 days | |
| 5 | Die-cutting | 2-3 days | |
| 6 | Gluing and molding | 2-3 days | |
| 7 | QC and packing | 1-3 days | According to quantity and specific product. |
| 8 | Into the finished goods warehouse, ready for shipment | 1-2 days |
Next, let’s talk about paperboard (cardboard) color boxes.
Please see the chart for the production procedure:
With their thin thickness and eye-catching display options, they are perfect for showcasing your products. The time required for each stage is listed here:
- Designing the packaging takes approximately 19-23 days.
- If you provide materials, Die-lines, and files, samples can be sent within 5-7 days from notification.
- After sample confirmation, mass production takes 11-19 days. (please contact us for the accurate delivery time)
| No. | Matters of Work(pre-mass production) | Days in demand | Note |
| 1 | Receiving products and accessories from clients, communicating about packaging solutions | 2 days | Confirming the general plan first |
| 2 | Klong Packaging begins work on first-version structural samples | 3-5 days | Depends on the complexity of the requirements |
| 3 | If it’s required, then arrange for a drop test | 2 days | Ignore if not required |
| 4 | Guest confirms the first sample of blank structure. | 7 days | This timeline is determined of the demand side |
| 5 | If smooth, provide our Die-line to the customer to set the artwork and arrange samples for approval | 5-7 days | Depends on the difficulty of the process procedure and the type of sample (digital or mass production samples) |
After samples are confirmed and orders are received, the timelines for mass production are as follows.
| No. | Matters of Work(mass production) | Days in demand | Note |
| 1 | Raw material preparation-purchasing and cutting | 1-2 days | |
| 2 | Arranging printing process on presses | 2-3 days | |
| 3 | Arranging the surface varnish treatment | 2-3 days | For more options, 2~3 more days are available. |
| 4 | Die-cutting | 2-3 days | |
| 5 | Gluing and molding | 2-3 days | |
| 6 | QC and packing | 1-3 days | According to quantity and specific product. |
| 7 | Into the finished goods warehouse, ready for shipment | 1-2 days |
Finally, let’s explore rigid boxes.
Please see the chart for the production procedure:
This box type of easy-fold, high-end, and look-attractive, and the time required for each stage is listed here:
- Designing the packaging takes approximately 22-26 days.
- If you provide materials, tooling lines, and files, samples can be sent within 6-8 days from notification.
- After sample confirmation, mass production takes 17-32 days. (please contact us for the accurate delivery time)
| No. | Matters of Work(pre-mass production) | Days in demand | Note |
| 1 | Receiving products and accessories from clients, communicating about packaging solutions | 2 days | Confirming the general plan first |
| 2 | Klong Packaging begins work on first-version structural samples | 5-7 days | Depends on the complexity of the requirements |
| 3 | If it’s required, then arrange for a drop test | 2 days | Ignore if not required |
| 4 | Guest confirms the first sample of blank structure. | 7 days | This timeline is determined by the demand side |
| 5 | If smooth, provide our Die-line to the customer to set the artwork and arrange samples for approval | 6-8 days | Depends on the difficulty of the process procedure and the type of sample (digital or mass production samples) |
After samples are confirmed and orders are received, the timelines for mass production are as follows.
| No. | Matters of Work(mass production) | Days in demand | Note |
| 1 | Raw material preparation-purchasing and cutting | 2-3 days | |
| 2 | Arranging printing process on presses | 2-3 days | |
| 3 | Arranging the surface varnish treatment | 2-3 days | For more options, 2~3 more days are available. |
| 4 | Die-cutting | 2-3 days | |
| 5 | Gluing and molding | 7-15 days | The timeline is confirmed by the quantity and box shape. (fully automatic or by-hand production) |
| 6 | QC and packing | 1-3 days | According to quantity and specific product. |
| 7 | Into the finished goods warehouse, ready for shipment | 1-2 days |
At Klong Packaging, we understand the importance of timely delivery. Our customized paper packaging solutions cater to various industries. So, whether you need corrugated boxes, paperboard color boxes, or rigid boxes, we’ve got you covered. Contact us today for all your paper packaging needs.
