Folding carton boxes, also known as folding cartons, are made from a single sheet of paperboard or cardboard. They offer versatile packaging solutions for various industries, providing a cost-effective and customizable option for lightweight products. Below, we provide detailed and valuable content on the uses, materials, costs, production timeline, testing, benefits, sustainability, and FAQs related to folding carton boxes.
This page describes the various aspects of folding carton boxes from eight key perspectives. Click on any module you are interested in to go directly to the relevant section.
Folding carton boxes are widely used across various industries due to their adaptability and cost-effectiveness. They are ideal for packaging lightweight products, retail items, pharmaceuticals, cosmetics, and food and beverage products. Their ease of customization makes them suitable for branding and promotional purposes.
Folding carton boxes used for packaging clothing and accessories in retail.
Folding carton boxes for food packaging, such as takeout containers and snack boxes.
Folding carton boxes for packaging medicines and healthcare products.
Folding carton boxes used for packaging cosmetics and personal care products.
Folding carton boxes are typically made from materials like solid bleached sulfate (SBS), clay coated news back (CCNB), natural kraft paper, and coated unbleached kraft (CUK). These materials provide a sturdy yet lightweight structure that is easy to print on and customize, enhancing their visual appeal and functional versatility.
Slightly textured white top layer with a grayish recycled paper back.
Smooth, glossy finish ideal for high-quality printing.
Brown, coarse, and rugged texture, reflecting its natural and eco-friendly properties.
Smooth and bright, providing a clean and crisp appearance perfect for high-quality printing.
Basic folding carton boxes are generally cost-effective, with prices increasing due to factors such as raw materials, customization requirements, order quantity, and shipping methods. Understanding these factors helps businesses optimize their packaging budget without compromising on quality.
Higher quality materials, such as premium white or kraft paper, and some special texure color paper, increase costs but provide better durability and strength.
Custom designs, sizes, and prints can add to the cost. Detailed graphics, special coatings, and unique structures typically result in higher prices.
Ordering in bulk reduces the cost per unit due to economies of scale. Larger orders spread fixed costs over more units, lowering the price for each box.
The destination and shipping method impact overall costs. Shipping costs vary based on distance, weight, and shipping speed.
The production timeline of folding carton boxes involves several steps to ensure high-quality packaging solutions tailored to customer needs. Below is a detailed breakdown of the process, divided into different situations for design and planning.
Determine customer needs, including box shape, material, and budget. The process typically involves confirming a blank sample, providing the Die-line for design documents, and then supplying mass production samples for final approval and signature.
The first step in mass production for corrugated color boxes is preparing the raw materials. This involves cutting the face paper to size, producing corrugated board as per the sample, and entering this information into the company’s system. Additionally, materials are inspected, and the edges of the face paper are trimmed to prevent debris on the printing surface.
Printing on paper using offset, flexographic, or other methods according to a confirmed sample or artwork.
The surface treatment process typically takes 2 to 3 days. If special coatings are applied, such as spot UV, hot foil-stamping, embossing, or debossing, the total process time extends to 4 to 6 days. Please consider this when planning your production schedule.
The die-cutting process for paper boxes typically takes around 2 to 3 days. This timeframe is accurate once the sample has been confirmed. This is a crucial step in production, ensuring the dimensions and shape of the final product.
Assemble the boxes by folding along the creases and gluing the necessary parts.
Every product undergoes a thorough inspection to ensure it meets quality standards before being approved for shipment. The time required varies based on order volume and product complexity.
Once products pass QC, they are packed and stored in our warehouse, organized, and prepared for dispatch to customers.
Shipping times vary based on the destination country, port, and specific routes used. For example, shipping to the West Coast of the US typically takes 22 to 30 days from loading to arrival at the destination port. For the most accurate information, consult with a local freight forwarder.
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Our comprehensive testing ensures the highest quality and durability for our folding carton paper boxes. Each box undergoes rigorous testing to meet industry standards and customer requirements. Testing Timeline: Normally 2-3 days.
This test involves applying pressure to the corrugated board until it bursts, measured in pounds per square inch (psi). It ensures the box can handle internal and external pressure without failing, providing essential data for packaging heavy or awkwardly shaped items.
The drop test simulates real-world handling by dropping the box from a specified height to evaluate its structural integrity and protective capability during transit.
The international standard for drop test is shown below:
This test involves rubbing the printed area with a specified force to check for any ink decolorization, ensuring durable and legible branding.
The finished product is tested for moisture to ensure proper drying, preventing softness and maintaining the box’s hardness during transit.
A colorimeter measures the LAB values of the printed boxes to minimize color differences and maintain brand consistency.
Boxes are placed in a controlled environment to simulate extreme conditions, ensuring they don’t deform, delaminate, or lose adhesion.
This test measures the tension strength of adhesive bonds to ensure they can withstand required forces without failing.
The surface gloss level is measured to ensure it meets the specified standards for appearance and quality.
The thickness of the paper is measured to verify it meets the specified requirements for strength and durability.
Ensure your products arrive safely with our rigorously tested folding carton boxes. Our comprehensive testing procedures guarantee top-quality packaging that stands up to the toughest conditions.
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Discover how Klong Packaging addresses your packaging challenges with our versatile folding carton boxes. From customizable designs to cost-effective solutions, we enhance your brand’s packaging experience.
Our folding carton boxes are ideal for industries such as cosmetics, pharmaceuticals, and electronics due to their adaptable designs. This versatility ensures they meet diverse packaging needs effectively.
We offer tailored options in size, shape, and design elements like embossing and special finishes. This customization ensures your packaging stands out, aligns with your brand identity, and attracts customers.
Efficient production processes enable us to offer cost-effective packaging solutions. By optimizing manufacturing, we maintain affordability while ensuring high standards of durability and performance.
Utilize high-quality printing capabilities to enhance brand visibility and consumer perception. Our focus on detailed printing and finishing techniques ensures your products stand out on shelves and resonate positively with customers.
Design secure packaging solutions that protect products during transit. Our folding carton boxes are engineered for durability and functionality, safeguarding your products throughout the supply chain and enhancing customer satisfaction.
With our own complete set of production equipment and 30 years of experience, coupled with long-term stable cooperation with logistics agents, we ensure seamless production to delivery processes. From production to delivery, we prioritize timeliness to prevent any impact on product launches due to packaging delays.
Thanks to our extensive production capacity and expertise, we seamlessly manage varying order volumes. From small batches to large-scale productions, we ensure consistent quality and timely delivery.
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Learn how Klong Packaging supports sustainability goals with our eco-friendly folding carton boxes. Crafted from responsibly sourced materials, they minimize environmental impact while maintaining quality.
Our folding carton boxes are crafted from materials certified by standards like FSC®, ensuring sustainability in sourcing.
Reduce your carbon footprint with packaging solutions designed to be environmentally friendly.
Our products meet rigorous environmental standards, reflecting our commitment to sustainability.
By choosing Klong Packaging, you contribute to sustainable practices without compromising on packaging integrity.
Support green initiatives with packaging solutions that prioritize environmental responsibility.
Designing with the smallest dimensions in mind, we reduce carbon emissions from production to the end customer, enhancing overall sustainability.
Join in the commitment to sustainability with Klong Packaging’s eco-friendly solutions. Sustainable practices ensure that packaging needs are met responsibly, helping reduce environmental impact.
Explore common questions and answers about folding carton packaging to gain insights into customization options, sustainability features, and more.
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Delivering eco-friendly paper packaging solutions since 1993. From boxes to stickers, manuals, and more, we offer comprehensive services to meet all your packaging needs.
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