Multi-Region Supply Stability
Problem: Client faced supply risk from tariffs and logistics disruptions.
Solution: We divided production between China, Taiwan (China), and Vietnam for cost balance and delivery reliability.
Result: Orders fulfilled on time with reduced landed cost fluctuation.
Sustainable Packaging Transition
Problem: Retail audit required removal of plastic trays.
Solution: Replaced EPE inserts with folded paper structures, drop-tested for protection.
Result: Passed retailer's sustainability audit and enhanced brand compliance image.
Packaging Efficiency for E-Commerce
Problem: Excessive box margins increased freight volume and shipping costs.
Solution: Optimized structure to reduce packaging dimensions.
Result: Shipping volume cut by 30%, saving logistics cost without affecting protection.
Material Optimization for Manuals
Problem: Client printed instruction sheets on 60g paper that caused see-through issues.
Solution: Recommended 80–100g stock for optimal opacity and print quality.
Result: Improved readability and avoided costly reprints.
Spotlight: Sustainable
Packaging Transition
Pain Point
A global retailer requested that all suppliers remove EPE and foam inserts within one season — a critical sustainability requirement that threatened product approval if not met.
Solution
Our engineering team designed a folded paper insert to replace the plastic tray. Through multiple rounds of drop and vibration testing, we ensured protection equivalent to or better than foam, while keeping the same outer dimensions for existing logistics systems.
Result
The client passed the retailer's environmental audit without delay, secured their order, and gained sustainability credentials that strengthened their brand story.
💡 Because sustainability isn't just about compliance — it's about proving that responsible choices can perform even better.
End-to-End Packaging Solution
Pain Point
Many clients have their product and accessories ready — but lack the time, engineering resources, or packaging expertise to coordinate multiple suppliers and testing.
Solution
Klong Packaging takes full ownership of the entire packaging chain. From individual product boxes and custom paper inserts to master cartons designed according to warehouse stacking standards — every component is engineered, tested, and produced in-house.
Result
Clients receive a complete, ready-to-ship packaging system that eliminates coordination effort, minimizes breakage risk, and ensures production consistency from sample to mass delivery.
Design & Engineering
Custom structural design with drop-test validation
Component Integration
Boxes, inserts, and cartons engineered as one system
Testing & Validation
Drop tests and stacking verification before production
Mass Production
Consistent quality from sample to final delivery
Because a true packaging partnership lets you focus on your product — while we take care of everything that ensures it arrives safely.
Your Brand Could Be Next
Whether you're optimizing costs, shifting to sustainable materials, or developing a full packaging system from scratch — our engineering-led team is here to make your next project faster, safer, and worry-free to deliver.
