Premium Packaging

Rigid Boxes

Premium packaging solutions made from 1–4mm greyboard, designed to elevate your brand and protect your valuable products.

What Are Rigid Boxes?

Rigid boxes are made from 1–4 mm greyboard wrapped with printed or specialty paper. Commonly used for premium packaging such as gifts, cosmetics, and luxury products, they feature exceptional strength, a refined appearance, and elevate perceived brand value.

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Premium rigid box packaging – luxury gift box made from 1–4mm greyboard for durable and elegant presentation.
Premium Quality

Materials & Structures

Rigid boxes are constructed with 1–4 mm greyboard, wrapped with printed art paper or specialty paper such as dyed or textured paper. Common finishes include Gloss or Matt OPV (eco-friendly coating), Gloss or Matte Lamination, Hot Foil Stamping, Embossing/Debossing, and Spot UV.

Gloss OPV coating – eco-friendly high-gloss varnish used as a plastic-free surface finish.

Gloss OPV

Matt OPV coating – non-reflective eco-friendly varnish for sustainable packaging finishes

Matt OPV

Gloss lamination – smooth reflective film providing shine and surface protection for packaging.

Gloss Lamination

Matte lamination – soft-touch non-reflective film for premium packaging.

Matte Lamination

Hot foil stamping – metallic gold or silver decoration enhancing luxury packaging design.

Hot Foil Stamping

Embossing – raised surface texture creating a premium tactile impression on packaging.

Embossing

Debossing – recessed design creating depth and texture for elegant printed packaging.

Debossing

Spot UV finish – combination of gloss and matte varnish areas for contrast and visual depth.

Spot UV (gloss/matte)

Each structure type offers distinct functionality and presentation:

Structure Types

Lift-off lid rigid box – two-piece construction with separate lid and base.

Lift-off Lid Box

Classic choice for gift and retail packaging

Book-style rigid box – hinged design resembling a book for premium gift sets.

Book-Style Box

Elegant design for beauty and premium sets

Magnetic closure rigid box – luxury packaging with magnetic flap for secure closing

Magnetic Closure Box

Adds luxury and convenience for high-end products

Collapsible rigid box – foldable design for reduced shipping volume and storage efficiency.

Collapsible Box

Saves shipping and storage space

Sustainability Focus

When feasible based on box design and structure, OPV coating is recommended as a sustainable, plastic-free alternative to lamination.

Performance & QC

Every rigid box undergoes comprehensive performance validation to ensure durability and consistency.

Drop test for packaging – verifying structural strength and product protection during transport simulation.

Drop Test

To verify packaging strength during transport.

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High and low temperature testing for packaging – ensuring stability and adhesive performance under extreme conditions.

Temperature Test

To ensure stability under different environments.

High/Low Temperature Testing
On-line quality inspection for packaging – verifying color accuracy, print registration, and structural alignment during production.

On-line Inspection

Continuous sampling during production for color, registration, and structural accuracy.

View QC Process

Precision Standards

Dimensional tolerances are strictly controlled within ±0.5–1 mm

Sustainability Choices

We offer FSC-certified paper options, and most rigid box structures are 100% recyclable. All inks and adhesives comply with RoHS and REACH standards. Our packaging materials and production processes are designed to reduce environmental impact and support your sustainability goals.

FSC
Certified Paper
100%
Recyclable
Explore Our Sustainability Practices
FSC certified paper – eco-friendly materials for sustainable packaging solutions.
100% recyclable packaging – environmentally friendly and sustainable rigid box materials
Fast & Flexible

Samples & Lead Time

From digital samples to mass production, we deliver quality packaging solutions with industry-leading speed and flexibility

5-7
Days Digital Samples
7-10
Days Production Samples
10-30
Days Mass Production
200+
Min Order (100K+ Scale)

Digital Samples

5–7 days, available in white or printed versions for rapid design validation.

Mass Production Samples

7–10 days, following the same process as final production for quality assurance.

Mass Production

10–30 days depending on quantity and process complexity with expedited options available.

Flexible Capacity

Starting from 200 pcs for pilot runs, with the ability to scale up to 100k+ units — ensuring both cost efficiency and reliable delivery for any order size.

Request a Sample
Showcase of various rigid box samples for design validation
Sample Gallery
Production floor showing assembly line and QC in rigid box production
Production Floor

From Sample to Scale: Your Timeline

1

Digital Sample

5-7 days for design validation

2

Production Sample

7-10 days for final approval

3

Pilot Run

200+ units for testing

4

Mass Production

10-30 days, up to 100K+ units

Applications of Rigid Boxes

Rigid boxes are widely used for gifting, cosmetics, jewelry, consumer electronics, and luxury products. They combine premium presentation with excellent protection for high-value items.

Gift Packaging

Premium presentation for special occasions and corporate gifts.

Cosmetics

Elegant packaging for beauty products and skincare sets.

Jewelry

Luxury presentation for fine jewelry and accessories.

Electronics

Protective packaging for consumer electronics and tech products.

Luxury Products

Premium packaging for high-end products and collectibles.

Corporate Gifts

Professional presentation for business gifts and promotional items.

Collage of rigid boxes for various applications – gift packaging, cosmetics, jewelry, electronics, luxury products, and corporate gifts.

Ready to Create Your Premium Rigid Boxes?

Partner with Klong Packaging for high-quality rigid boxes that elevate your brand and protect your valuable products.