Pulp Trays & Paper Inserts
Molded Pulp Trays & Folded Paperboard Inserts
Paper Inserts are made from single-ply or laminated paperboard, commonly using materials like SBS, C1S, CCWB, or CCNB (greyback whiteboard). They are typically die-cut and manually folded to create inserts for separating, securing, and cushioning.
These inserts are not only suitable for small orders, urgent orders, and frequently revised projects, but also offer low costs and fast turnaround for large-volume orders, making them ideal for both quick reaction and high-volume production. The die-cut cost is low (50–100 USD), and production is fast (24–48 hours).
Pulp Trays are molded from paper pulp or bagasse pulp, offering complex cavity designs. They are often used as a plastic alternative for packaging. These trays are environmentally friendly, providing strong cushioning, but require mold tooling, have higher upfront costs, and longer production cycles.
Key Benefits
- Cost-effective solutions for all order sizes
- Fast turnaround times
- Eco-friendly plastic alternatives
- Superior product protection
Materials & Options
Premium materials and flexible processing options for diverse packaging needs
Paper Inserts Materials
Materials:
C1S/SBS/CCWB, kraft paper, CCNB (greyback whiteboard), typically ranging from 250–400 gsm.
Process:
Typically laminated with E/F/B flute to enhance load-bearing capacity.
Features:
Printable with surface treatments (lamination, hot foil stamping) and foldable for easy shipping, reducing freight costs.
Pulp Trays Materials
Materials:
Paper pulp or bagasse pulp.
Process:
Dry pressing (economical with rough texture) / Wet pressing (smooth finish, suitable for high-end packaging).
Features:
Biodegradable, an eco-friendly alternative to plastic, but requires moisture-proof packaging (e.g., bagged and boxed for sea freight).
Material Comparison
See the difference in texture, finish, and sustainability between our paper insert materials and pulp tray options.
Request Material Samples
Structures & Styles
Flexible designs and customizable structures for optimal product protection
Paper Inserts Structures
Flexibility: The die-cutting mold is flexible and can be easily replaced for various packaging needs.
Die-cutting design flexibility for various structures
Pulp Trays Structures
Applications: Commonly used in electronics, cosmetics, and retail packaging.
Multi-cavity structures with custom mold designs
Need Custom Designs?
Get professional dieline designs for paper inserts or CAD files for pulp trays
Performance & QC
Rigorous testing and quality control ensuring reliable product protection
Paper Inserts Performance
Function
Keeps products fixed and reduces movement during transit and storage.
Tests
Drop test simulating transport impacts to ensure structural integrity.
Tolerances
Precision manufacturing with ±0.5–1 mm tolerance levels.
Pulp Trays Performance
Tests
Same drop test protocols ensuring the stability of cavities under stress.
Tolerances
Consistent ±0.5–1 mm precision across all cavity dimensions.
QC Focus
Removing burrs, dust control, and odor management for premium quality.
Comprehensive Testing
Our rigorous testing protocols ensure your products stay protected throughout the supply chain, from warehouse to customer.
Sustainability Choices
Committed to environmental responsibility with certified sustainable materials and processes
Paper Inserts
FSC-certified paper options available
Responsibly sourced from sustainably managed forests
Eco-friendly inks and 100% recyclable
Water-based inks and fully recyclable materials
Pulp Trays
Biodegradable and plastic alternative
Naturally decomposes without environmental harm
Made from renewable resources
Paper pulp and bagasse from sustainable sources
Compliance & Certifications
All materials, inks, and adhesives used are RoHS/REACH compliant and can be verified with third-party reports.
FSC Certified
Forest Stewardship Council approved materials
RoHS/REACH Compliant
Safe materials meeting international standards
Biodegradable
Naturally decomposing materials
Samples & Lead Time
Fast sampling and flexible production timelines to meet your project requirements
Paper Inserts
Fast TrackDie Mold Cost
50–100 USD per design
Mold Production
24–48 hours
Sample Time
5–7 days
Mass Production
10–20 days
Key Advantages:
Low cost, fast turnaround, and high production capacity, ensuring quick delivery even for large orders.
Pulp Trays
PremiumHand Sample (Free)
3–5 days
Polystyrene prototype
Sample Tooling
650–1000 USD, 12–15 days
Production Tooling
Dry pressing: 1600–2500 USD
Wet pressing: 3000–5000 USD
Including First Batch
20–25 days
Limitations:
High upfront mold cost, limited daily capacity per mold, so larger orders require multiple sets of molds, increasing cost and lead time.
Tooling Investment Comparison
Choose the right approach based on your volume, timeline, and budget requirements. Our team can help you make the optimal decision.
Applications of Pulp Trays & Paper Inserts
Versatile solutions across industries, providing superior protection and enhanced user experience
Electronics
Headphones, accessories, and shock protection for sensitive electronic components during shipping and storage.
Cosmetics
Bottle, jars, and makeup sets with secure positioning and elegant presentation for premium beauty products.
Retail
Gift box inserts enhancing unboxing experience and creating memorable brand moments for customers.
